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Comprehensive Analysis of Acidic Waste Gas Treatment Technologies

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Comprehensive Analysis of Acidic Waste Gas Treatment Technologies
Glance over:- Release date:Jul 15, 2025【Big In Small
Comprehensive Analysis of Acidic Waste Gas Treatment Technologies

Author Professional Credentials

Registered Environmental Engineer (Atmospheric)

Professor-level Senior Engineer

National Environmental Protection Technical Assessment Expert

Led 3 National Key R&D Program projects

Published 28 SCI papers, 15 authorized patents

Won National Science and Technology Progress Second Prize

As an atmospheric pollution control engineer with 20 years of engineering practice in acidic waste gas treatment, I have led the design of over 300 acidic waste gas treatment systems across various industries including coal-fired power plants, steel smelting, and chemical production. Based on extensive field operation data and technological innovation practices, I present a systematic exposition of core acidic waste gas treatment technology systems.

Acidic Waste Gas Pollution Characteristics and Hazard Mechanisms

Emission Concentration Data (Based on Long-term Monitoring)

SO? Emissions

Coal-fired power plants: 800-3000mg/m³

HCl Emissions

Waste incineration: 200-800mg/m³

HF Emissions

Aluminum electrolysis: 20-100mg/m³

Quantitative Environmental Hazard Analysis

  • 1 ton SO? can form 3.2 tons of sulfuric acid, affecting a 15km radius
  • HCl corrosivity increases 200% when humidity >60%
  • HF toxicity threshold for plants is only 0.1ppm

Data source: National Environmental Protection Laboratory monitoring reports, 2019-2024

Technology System Classification and Performance Comparison

1. Physical Adsorption Technology

Activated Carbon Adsorption Systems

Applicable concentration:

<500mg/m³

Removal efficiency:

85-95%

Operating cost:

0.8-1.2 yuan/m³

Technical Limitations:

  • • Frequent replacement required after saturation
  • • Reduced effectiveness for high-humidity waste gases
  • • Not suitable for continuous large-flow treatment

2. Chemical Absorption Technology (Mainstream Application)

Dry Desulfurization Technology

Circulating Fluidized Bed Dry Desulfurization

Efficiency: 90-95%

Ca-S ratio: 1.2-1.5

SO? range: 1000-8000mg/m³

Engineering Case:

600MW coal-fired unit using CFB-FGD system achieved 94.2% SO? removal rate, gypsum byproduct purity >95%, annual economic benefit of 12 million yuan.

Wet Desulfurization Technology

Limestone-Gypsum Wet Desulfurization

Efficiency: >98%

L-G ratio: 10-15L/m³

Gypsum purity: >90%

Technical Parameter Optimization:

Slurry pH: 5.5-6.5

Tower liquid level: 8-12m

Oxidation air: 1.05× stoichiometric

3. Biological Purification Technology

Biofilter Systems

System Parameters

  • • Concentration: <1000mg/m³
  • • Efficiency: 80-90%
  • • Residence time: 30-60s

Operating Control

  • • Temperature: 25-35°C
  • • Humidity: 60-80%
  • • pH: 6.5-8.0

Industry Application Technology Solutions

1. Coal-fired Power Plant SO? Control

Ultra-low Emission Technology Route

  • • Primary desulfurization: Limestone-gypsum wet method (95% efficiency)
  • • Secondary fine desulfurization: Ammonia desulfurization (98% efficiency)
  • • Final emission: <35mg/m³ (far below national standard 50mg/m³)

Economic Benefits:

Investment: 150,000-200,000 yuan/MW

Operating cost: 0.8-1.2 cents/kWh

Annual SO? reduction: 5000-8000 tons

2. Chemical Industry HCl Treatment

Multi-stage Spray Absorption System

  • • Primary absorption: Dilute NaOH solution (2-3% concentration)
  • • Secondary absorption: Concentrated NaOH solution (8-10% concentration)
  • • Tail gas treatment: Activated carbon adsorption

Process Innovation:

Developed "swirl plate tower + packed tower" combination process, achieving 99.8% HCl removal rate, byproduct hydrochloric acid concentration stable at 20-22%.

3. Non-ferrous Metal Smelting SO? Recovery

Acid Production Co-production Technology

SO? concentration: >3.5%

Conversion rate: >99.5%

Acid concentration: 98% industrial grade

Economic Indicators:

Power consumption: <60kWh/ton acid

Steam consumption: <0.6t/ton acid

Annual revenue: 20-30 million yuan

Technology Selection Decision Matrix

Technology Type Investment Cost Operating Cost Removal Efficiency Applicable Scale Recommendation
Dry Desulfurization Medium Low 90-95% Large ★★★★☆
Wet Desulfurization High Medium >98% Large ★★★★★
Biological Purification Medium Low 80-90% Small-Medium ★★★☆☆
Activated Carbon Low High 85-95% Small ★★☆☆☆

Technology Development Trends and Innovation Directions

Intelligent Control

  • • AI predictive maintenance systems
  • • Real-time parameter adaptive adjustment
  • • Fault warning and diagnosis systems

Resource Utilization

  • • Byproduct deep processing technology
  • • Waste heat recovery systems
  • • Water resource recycling

Ultra-low Emission

  • • Near-zero emission technology routes
  • • Multi-pollutant synergistic treatment
  • • Refined control systems

Professional Conclusions and Recommendations

Based on 20 years of engineering practice, acidic waste gas treatment technology selection should follow:

Selection Principles:

  1. 1 Technical Applicability: Determine main process based on waste gas composition, concentration, and flow rate
  2. 2 Economic Rationality: Balance investment and operating costs, consider byproduct value
  3. 3 Environmental Compliance: Meet current and future emission standard requirements
  4. 4 Operational Stability: Ensure long-term stable operation, reduce maintenance frequency

Achievable Performance:

VOCs Removal Rate

≥98%

Equipment Stability

+40% uptime

Cost Reduction

-25% maintenance

Energy Optimization

-20% consumption

Future Technology Development Directions

  • • Multi-pollutant synergistic treatment technology
  • • Intelligent operation and maintenance management systems
  • • Deep development of resource utilization
  • • Ultra-low emission technology innovation

Technical Consulting Services

Providing comprehensive professional services including acidic waste gas treatment technical consultation, engineering design, equipment selection, and operation optimization.

Technical Consultation

Engineering Design

Equipment Selection

Operation Optimization

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